- Order meat trays in several smaller platters, rather than two or three larger ones. This allows you to keep extras refrigerated until needed.
- Foods arriving hot must be served within two hours otherwise they must be kept hot at 60°C (140°F) or refrigerated at 4°C (40°F) and reheated to 74°C (165°F) when needed.
- Cold perishable foods that cannot be served within two hours should be refrigerated at 4°C (40°F) until serving.
Saturday, February 28, 2009
Take-out Foods:
Food Safety Tips for Healthy Holidays
- Wash hands with warm water and soap for 20 seconds before and after handling food. "For children, this means the time it takes to sing 'Happy Birthday' twice," says Davidson.
- Wash food-contact surfaces (cutting boards, dishes, utensils, countertops) with hot, soapy water after preparing each food item and before going on to the next item.
- Rinse fruits and vegetables thoroughly under running water and use a produce brush to remove surface dirt.
- Do not rinse raw meat and poultry before cooking. "Washing these foods makes it more likely for bacteria to spread to areas around the sink and countertops," says Davidson
2. Separate: Don't give bacteria the opportunity to spread from one food to another (cross-contaminate).
- Keep raw meat, poultry, and seafood and their juices away from foods that won't be cooked while shopping in the store, and while preparing and storing at home.
- Consider using one cutting board only for foods that will be cooked (raw meat, poultry, and seafood) and another one only for ready-to-eat foods (such as raw fruits and vegetables).
- Do not put cooked meat on an unwashed plate that has held raw meat.
3. Cook: Food is safely cooked when it reaches a high enough internal temperature to kill harmful bacteria
- "Color is not a reliable indicator of doneness," says Davidson. Use a food thermometer to make sure meat, poultry, and fish are cooked to a safe internal temperature. To check a turkey for safety, insert a food thermometer into the innermost part of the thigh and wing and the thickest part of the breast. The turkey is safe when the temperature reaches 165ºF. If the turkey is stuffed, the temperature of the stuffing should be 165ºF. Make sure oysters in oyster dressing are thoroughly cooked.
- Bring sauces, soups, and gravies to a rolling boil when reheating.
- Cook eggs until the yolk and white are firm. When making your own eggnog or other recipe calling for raw eggs, use pasteurized shell eggs, liquid or frozen pasteurized egg products, or powdered egg whites.
- Don't eat uncooked cookie dough, which may contain raw eggs.
4. Chill: Refrigerate foods quickly because harmful bacteria grow rapidly at room temperature.
- Refrigerate leftovers and takeout foods within two hours.
- Set your refrigerator no higher than 40ºF and the freezer at 0ºF. Check both periodically with an appliance thermometer.
- Never defrost food at room temperature. Food can be defrosted safely in the refrigerator, under cold running water, or in the microwave. Food thawed in cold water or in the microwave should be cooked immediately.
- Allow the correct amount of time to properly thaw food. For example, a 20-pound turkey needs four to five days to thaw completely when thawed in the refrigerator.
- Don't taste food that looks or smells questionable. Davidson says, "A good rule to follow is, when in doubt, throw it out."
Wednesday, February 4, 2009
External advantages for organization:
- Resumption of consumers trust within the food safety
- Improvement of company’s image in the eye of consumer and inspection bodies
- Improvement of legal protection of organization
- Decrease of the pressure from inspection bodies following the increased qualitative and safety standard
- Easier implementation and carriage of new products on the market
- Easier and more effective creation and maintenance of marketing position of the organization within given sector
How do you contribute to achieving your organization's objectives?
Generally HACCP is occurred by 7 principles:
- Done hazard analysis
- Determining of critical control points
- Occurring of critical limits
- For monitoring of critical control points, establishing of system
- Monitoring points which are not controlled and if there is, occurring of corrective actions
- For Audit of system efficiency, occurring of control procedure
- To practice these principles, occurring of documentation system including procedure and records
Process Improvement
There are two fundamental ways to improve business processes:
- Progressive improvement or work improvement projects resulting in moderate improvements.
- Process re-design & innovation projects resulting in strategic breakthrough.
Progressive improvement is a good technique to reduce material, manpower, and space requirements. Up to 20% improvement is quite possible. TQC's eight-step process has been repeatedly proved over the years to be a very effective methodology in enhancing improvements.
Process re-designs or process innovation would be the solution in such cases.
Process re-design should achieve significant performance improvement - in the 20% to 50% range. It requires a cross-functional team (or teams) led by a trained facilitator and may involve assistance from external specialists. The team needs to fully understand the current processes, the given inputs and the desired outputs. The involvement with process workers is a must for effective implementation.
Process innovation should lead to drastic improvement of 50% or above. Besides innovations and enhanced creativity, new technology or cultural changes are usually resulted. Such demanding projects require external specialist assistance and a high level of monitoring.
Regulatory Standards
ISO.22000 or BRC?
Our ISO 22000 procedures and forms will:
- Help you tailor the procedures and forms to your unique business.
- Guide you to the information you need to provide.
- Integrate and reference each page for effective document control.
- Work together as a seamless system.
- Include content required by the ISO 22000 Standard.
- Provide you with a fully written document system.
- Allow you immediate access to your downloadable electronic file right after placing your order
Maintenance & Continual Improvement of a Food Safety Management System
Capabilities Addressed
- Principles & Fundamentals of the Food Safety Management System (FSMS)
- Understanding & Interpreting the Requirements of the ISO 22000:2005 FSMS
- Comparison of the Requirements of HACCP, ISO 9001: 2000 and ISO 22000: 2005
- Ways to Meet the ISO 22000 :2005 requirements
- Enhancing Existing PRPs and / or existing HACCP System to Meet ISO 22000: 2005
- Converting / Integrating / Expanding ISO 9001: 2000 to ISO22000: 2005
- Key Steps in Implementing ISO 22000: 2005
- Establishing a Project Plan
Additional One Day Executive Overview Outcomes:
- Identify steps necessary for your organization to successfully implement ISO 22000:2005
- Impact on Documents and Processes
- How ISO 22000:2005 will be interpreted by your auditor
ISO 22000:2005 is predominately based on 3 key documents:
2. ISO 22000:2005 Food Safety Management Systems, Requirements for any organisation in the food chain
3. Codex Alimentarius Food Hygiene Basic Texts. Food and Agricultural Organisation of the United Nations, World Health Organisation, Rome, 2001
Date of Issue and Validity of Certificate
The certificate is valid for three years and for this interval is supported by two annual Monitoring Inspections.
The Food Safety Management System certification ensures the company’s acceptability with regard to her permanent effort for Continuous Improvement in the reduction of probabilities of hazards importing in the food or in its production process. Still it facilitates the transactions of company with others, and empowers the market place that the company holds against the internal and exterior competition.
Moreover the Certification, via the Inspections that are held by the Certification Body, it ensures in the company advantages and occasions that result from the corrective interventions as well as the proposals of improvement and information that is provided by the Audit Team.
How Course Attendees Will Benefit
- After successfully completing the course they will understand how to evaluate the capability of the management system to ensure compliance with statutory and regulatory requirements.
- They will have broadened their knowledge and skills with exercises based on the audit terminology, principles and audit programme management methods defined in ISO 19011:2002.
- They will have gained experience considering the principles, processes and techniques used in the assessment and management of food risks in the context of HACCP.
- Interactive case studies will have provided experience evaluating audit evidence to conclude audit findings.
- They will have gained a background in ISO 22000:2005 vocabulary and requirements that will enable them to play a more influential role in improving food safety practices.
Specific benefits include:
- System approach, rather than product approach.
- Resource optimization – internally and along the food chain.
- All control measures subjected to hazard analysis.
- Better planning, less post process verification.
- Improved documentation.
- Systematic management of prerequisite programmes.
- Increased due diligence.
- Dynamic communication on food safety issues with suppliers, customers,regulators and other interested parties.
- systematic and proactive approach to identification of food safety hazardsand development and implementation of control measures
Learning outcomes?
- Learn about the benefits of food safety standards.
- Gain a clear understanding of how ISO 22000:2005 is a natural evolution of the HACCP
- process and how the standard strengthens the HACCP system.
- Recognize the three pillars of ISO 22000 and their requirements for a food safety management system.
- Learn how ISO 22000 uses both a systems and process approach with systems audits.
- Get an introduction to the elements and benefits of ISO 22000:2005.
Who are the intended users?
Food safety is related to the presence of and levels of food borne hazards in food at the point of consumption. As food safety hazards may be introduced at any stage of the food chain, adequate control throughout the food chain is essential. Thus, food safety is a joint responsibility that is principally assured through the combined efforts of all the parties participating in the food chain.
Advantages of Registration
- Independent verification of effective implementation and operation
- Benchmarking with best practices
- Stimulus for continual improvement
- Improved company profile
- Increased confidence for customers / consumers
- Use of the Food Safety Management Mark
- Will assist food business operators with compliance to new EU Food / Hygiene Regulations
Benefits of adoption
- Applies to all organizations in the global food supply chain.
- A truly global international standard.
- Covers the majority of the requirements of the current retailer food safety standards.
- Provides potential for harmonization of national standards.
- Complies with the Codex HACCP principles.
- Provides communication of HACCP concepts internationally.
- An auditable standard which provides a framework for third-party certification.
- Auditable standard with clear requirements.
New ISO standard to facilitate traceability in food supply chains
ISO 22005:2007, Traceability in the feed and food chain – General principles and basic requirements for system design and implementation, establishes the principles and requirements for the design and implementation of a feed and food traceability system. This standard will allow organizations operating at any step of the food chain to:
· trace the flow of materials (feed, food, their ingredients and packaging),
· identify necessary documentation and tracking for each stage of production,
· ensure adequate coordination between the different actors involved,
· Require that each party be informed of at least his direct suppliers and clients, and more.
· Moreoever, a traceability system can improve the appropriate use and reliability of information, effectiveness and productivity of the organization.
Measurement, analysis and updating the FSMS
The standard has three parts:
- Good manufacturing practices (GMP) or pre-requisite programs requirement
- HACCP principles
- Management system requirements
ISO 22000:2005 applies to all organizations, regardless of their size, that impact the food chain. This includes ingredient suppliers, equipment manufacturers, package suppliers, service providers, farmers, food processors, and catering and retailing organizations.
ISO 22000:2005 specifies requirements to enable an organization to:
- plan, implement, operate, maintain and update a food safety management system aimed at providing products that, according to their intended use, are safe for the consumer
- demonstrate compliance with applicable statutory and regulatory food safety requirements
- evaluate and assess customer requirements and demonstrate conformity with those mutually agreed customer requirements that relate to food safety, in order to enhance customer satisfaction
- effectively communicate food safety is
- ensure that the organization conforms to its sues to their suppliers, customers and relevant interested parties in the food chain stated food safety policy
- demonstrate such conformity to relevant interested parties
Basic principles of HACCP
1. doing of hazard analysis
2. Determining of critical control points
3. Occurring of critical limits
4. Establishing of system for monitoring of critical control points
5. Points which are not under control are monitored and if there is, corrective action is occurred 6. Control procedures are occurred that operations of system are audited efficiency.
7. Documentation system which includes procedure and records is occurred to apply this principle.
What is the standard about?
- needs to demonstrate its ability to control food safety hazards in order to consistently provide safe end products that meet both customer and food safety regulatory requirements;
-aims to enhance customer satisfaction through the control of food safety hazards;
Who is it aimed at?
ISO 22000 may apply to all types of organisations in the food chain from feed producers, food manufacturers, transport and storage operators, retail and food service outlets subcontractors and even organisations such as producers of food processing equipment, packaging materials, cleaning agents, additives and ingredients.
Healthy slice of consumer protection
FOOD HANDLER/ FOOD HYGIENE TRAINING
· Food Contamination
· Food Poisoning
· Prevention of Contamination
· Good Personal Hygiene Practices
· Food Storage
· Cleaning/ Sanitation, Waste Disposal & Pest Control
· Work Ethics and Food Act & Regulations Malaysia
Why standards matter
Standards ensure desirable characteristics of products and services such as quality, environmental friendliness, safety, reliability, efficiency and interchangeability - and at an economical cost.
When products and services meet our expectations, we tend to take this for granted and be unaware of the role of standards. However, when standards are absent, we soon notice. We soon care when products turn out to be of poor quality, do not fit, are incompatible with equipment that we already have, are unreliable or dangerous.
When products, systems, machinery and devices work well and safely, it is often because they meet standards. And the organization responsible for many thousands of the standards which benefit the world is ISO.
Features
· Hand-outs written in word 7 and window 2000 and Presentation made in Power point
· The soft copy of presentation and hand-outs are given
· It will save much time in typing and preparation of presentation alone
· Easily customized by you to add audio clips in the local language etc to prepare presentation for any other groups
· Good guide for training of all the group members for ISO:22000 implementation
· User-friendly and easy to learn
· Developed under the guidance of experienced food safety experts
Our capability includes:
- ISO 9001 (ISO 9000) Quality Management Systems
- ISO 14001 Environmental Management Systems
- AS 4801, OHSAS 18001 Occupational Health and Safety Management Systems
- ISO 28000 - Supply Chain Security
- TS 16949 Automotive Quality Management Systems
- LAW 9000 - Legal Quality Management Standard
- Industry specific standards and codes
- ISO 27001 Information Security Management
- NSW Government OHS, Environment and Quality requirements
· ISO 22000 Food Safety (HACCP)
ISO 22000-Food Safety Management System Certification
Planning & Realization Function
- Creating safe product which involves the entire HACCP program (Hazard Analysis Critical Control Points) with assessing the risk, hazard & significant level of the individual operating steps.
- Maintain an up to date product description with validated shelf-life report.
- Maintaining a complete effective traceability system when any recall happen.
- Also control of non-conformity when unsafe product is involved etc
Management Function
- Commitment from the top management to implement the system.
- Further from there communication, are also focused under the operation.
- Standard also required the operation to include emergency preparedness & response to the situation where it will cause a halt in the entire production
Tuesday, December 30, 2008
How Registration Can Benefit Your Organization
Adopting the ISO 22000 standard gives you competitive efficiencies worldwide. With registration to ISO 22000, you get:
- A single, globally-accepted standard
- Uniform food safety procedures worldwide
- Improved communication with your trading partners
- Better understanding and implementation of HACCP principles
- A driver for continuous improvement
- Improved food safety hazard control
- A uniformly auditable standard
How to get started?
Step 2: Aims management consultants will contact you discuss your needs and can put together a transition plan for you.
Step 3: If required, aims management consultants can conduct a gap assessment of your present food safety and quality management systems against ISO 22000 standard requirements.
Step 4: Pending on the result of the gap assessment and on the current food safety and quality management system certification in place, set up a fully integrated system or complete your existing system.
Step 5: Aims management consultants will issue you with a proposal for audit and certification ,taking into account transition from any current certifications you may hold.
Step 6: Aims management Consultants audit and certifies your management system against ISO 22000.
What are the principals of HACCP ?
- Conduct a hazard analysis. Plants determine the food safety hazards and identify the preventive measures the plant can apply to control these hazards. A food safety hazard is any biological, chemical, or physical property that may cause a food to be unsafe for human consumption.
- Identify critical control points. A Critical Control Point (CCP) is a point, step, or procedure in a food process at which control can be applied and, as a result, a food safety hazard can be prevented, eliminated, or reduced to an acceptable level.
- Establish critical limits for each critical control point. A critical limit is the maximum or minimum value to which a physical, biological, or chemical hazard must be controlled at a critical control point to prevent, eliminate, or reduce to an acceptable level.
- Establish critical control point monitoring requirements. Monitoring activities are necessary to ensure that the process is under control at each critical control point. Each monitoring procedure and its frequency may be listed in the HACCP plan.
- Establish corrective actions. These are actions to be taken when monitoring indicates a deviation from an established critical limit. The final rule requires a plant's HACCP plan to identify the corrective actions to be taken if a critical limit is not met. Corrective actions are intended to ensure that no product injurious to health or otherwise adulterated as a result of the deviation enters commerce.
- Establish record keeping procedures. The HACCP regulation requires that all plants maintain certain documents, including its hazard analysis and written HACCP plan, and records documenting the monitoring of critical control points, critical limits, verification activities, and the handling of processing deviations.
- Establish procedures for ensuring the HACCP system is working as intended. Validation ensures that the plants do what they were designed to do; that is, they are successful in ensuring the production of safe product. Plants will be required to validate their own HACCP plans.
Demonstrating compliance with the HACCP system
The certificate or statement of conformity provides evidence that the production process of the organisation, i.e., the holder of the certificate, has been reviewed by a team of competent auditors, and that it still meets the requirements of the HACCP system and is regularly monitored by the independent body that issued the certificate or statement of conformity.
An organisation that has been awarded a certificate or statement of conformity is more trusted in the eyes of the public, which gives it a competitive advantage, and increases its chances of succeeding when applying for tenders. The certificate or statement of conformity can also be seen as a motivation for an organisation to continually improve its system in compliance with the statutory requirements and the international document Codex Alimentarius.
Applications for the Food Industry
- Regulatory compliance
- Vendor certification
- Supply chain performance and contract fulfillment
- Corporate value
The analytical and reporting tools of SPC and MA are major contributors to a balanced and successful food safety program. They enable a food processor to track process performance at all critical points and alert all involved if there is any indication of a food safety failure.
The HACCP (Hazard Analysis Critical Control Point) principles have become the basis of formal food safety programs since their first deployment in the US Space Program. HACCP provides the means to identify Critical Control Points (CCP), establish critical values, and monitor for food safety failures. HACCP programs have frequently been written from an audit or inspection point of view. It is more effective to use SPC/MA tools to monitor and predict the behavior at critical control points.
Certification benefits of Food Safety Management System
- meeting requirements of the most demanding customers (chain stores and supranational companies);
- demonstrating fulfilment of HACCP requirements exceeding minimum requirements given by national legislation;
- guarantee of manufacturing process balance and thus also of a stable and high quality of services rendered and products supplied to customers;
- demonstrating suitability, efficiency and effectiveness of the implemented critical points system by a third independent party;
- increase in quality of the management system, improvement of the organisation's organisational structure;
- improvement of order and an increase in effectiveness in the entire organisation;
- optimisation of costs - reduction in operating costs, decrease in costs of non-conforming products, savings in raw-materials, energy and other resources;
- reducing economic losses in relation to marking, filling and weighing accuracy, etc.
- increase in confidence of public and state control bodies;
- easier winning of government orders
- Compatibility of the critical points system with practice in EU countries, quick adaptation of Czech foodstuff manufacturers to requirements of EU.
What is HACCP Advantage?
HACCP Advantage was adopted from Ontario’s HACCP Advantage. It contains two components:
- Prerequisite Programs to control environmental and personnel-related hazards; and
- HACCP Plans to control product and process-related hazards.
HACCP Advantage was specifically designed for non-federally registered food processors of small to medium size. It was developed to identify hazards and implement measures to prevent, eliminate or reduce hazards in a practical, user friendly manner and for standards to be applicable to all commodities.
How does a Food Safety Management System Work?
Developments at ISO
- The draft standard was approved by a formal vote by the Member Bodies of ISO over a 2-month voting period in May to July 05.
- The family of standards will include:
- ISO 22004 Food Safety Management Systems-Guidance on the application of ISO 22000:2005 (published Nov 2005), giving guidance on the implementation of ISO 22000, with specific regard to small businesses.
- ISO 22003 Food Safety Management Systems-Requirements for bodies providing audit and certification of food safety management systems will provide guidance for accreditation of certification bodies. (to be published early 2006)
- ISO 22005, Traceability in the feed and foodchain-General principles and guidance for system design and development (to be circulated as a draft international standard)
- ISO is also preparing an easy to use checklist for small businesses and developing countries, entitled ISO22000: Are you ready?
Ten GMP Principles
2. Following written procedures
3. Documenting for traceability
4. Designing facilities and equipment
5. Maintaining facilities and equipment
6. Validating work
7. Job competence
8. Cleanliness
9. Component control
10. Auditing for compliance
ISO 22000 EXPLAINED
What can ISO 22000 do for you?
- Show commitment - it helps you to manage food safety hazards and risks and communicates this publicly.
- Stakeholder confidence - if you clients are confident, consumers and legislators will be too.
- Integrate easily - it has the same format as other standards, including ISO 9001 and ISO 14001. So it's easy to integrate with the standards you're using at the moment.
- Supplier of choice - ISO 22000 is recognised throughout the global food chain. Large food producers are especially keen on ISO 22000.
- Save time and money - at the moment lots of organisations need several food safety standards. This means there's often overlap between the standards, and you have to spend more time and money getting them. ISO 22000 is the tool to harmonise all HACCP based.
Food & Beverage Industry
Aims Management Consultants provides web-based, end-to-end quality control and quality management solutions to support compliance programs for food safety and quality. Our food quality management solutions enable companies in the food and beverage industry to capture, route, correct, prevent, and analyze system-wide issues between their organization and their trading partners. Unlike records in spreadsheets, paper-based procedures, and email-based processes, Aims Management consultants solutions gives companies the ability to collaborate with their partners, provides a real-time view into quality data, and enables issue-tracking for a closed-loop compliance process.
Our Implementation Approach
· Technically competent and no unnecessary delays
· Cost is based on responsible implementations
· Only experienced and qualified FSMS Consultants will lead your systems implementation
· Always provide a “gap analysis” report after you had signed up with us.
· We can provide “pre-assessment audits” or “supplier audits” (for local or overseas projects) through our highly competent IRCA Registered Lead Food Auditors
· Post-certification maintenance support for your FSMS
What is ISO 22000?
The International Organization for Standardization (ISO) 22000:2005 Standard: Requirements for a Food Safety Management System demonstrates an organization's commitment to food safety, and provides a means to demonstrate that an organization is taking the necessary steps to control food safety hazards.
The standard has three parts:
- Good manufacturing practices (GMP) or pre-requisite programs requirements
- HACCP principles
- Management system requirements